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NC-50

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The NC-50 is a premium iron-nickel alloy welding electrode designed for demanding cast iron applications. Built for strength, crack resistance, and machinability, it delivers smooth arc control and uniform bead contours — making it the ideal choice for maintenance, repair, and fabrication of cast iron components.

Perfect for welding nodular (SG) cast irons, joining cast iron to steel, and restoring housings, blocks, machinery parts, and casting defects with confidence.

Key Features & Benefits

  • Iron-Nickel Alloy Core for high strength & excellent metallurgical compatibility with cast iron.

  • Smooth & Stable Arc ensures easy bead placement and minimal spatter.

  • Crack-Resistant Weld Deposits ideal for repairing stressed or aged castings.

  • Fully Machinable Weld Metal allows precision finishing after welding.

  • Overheat-Resistant Electrode Design improves durability during long repair jobs.

  • Suitable for All Positions except vertical down.

  • Ideal for cast iron to steel joints.

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Description

The NC-50 welding electrode is engineered to deliver exceptional performance on cast iron applications where reliability, tensile strength, and weld quality are critical. Manufactured with a high-nickel iron core, NC-50 provides a stable, soft arc that creates uniform, easy-to-control weld beads.

It is specially designed to prevent electrode overheating, reduce cracking risks, and produce weld metal that remains fully machinable — even on challenging repair jobs.


Key Features & Benefits

  • Iron-Nickel Alloy Core for high strength & excellent metallurgical compatibility with cast iron.

  • Smooth & Stable Arc ensures easy bead placement and minimal spatter.

  • Crack-Resistant Weld Deposits ideal for repairing stressed or aged castings.

  • Fully Machinable Weld Metal allows precision finishing after welding.

  • Overheat-Resistant Electrode Design improves durability during long repair jobs.

  • Suitable for All Positions except vertical down.

  • Ideal for cast iron to steel joints.


Recommended Applications

Suitable for fabrication and repair of:

  • Cast iron housings, engine blocks & pump bodies

  • Machinery components & machine frames

  • Casting defects & flaws

  • Cracks, worn edges, and damaged casting areas

  • Thick-section castings

  • Joining cast iron to steel components


Specifications

Standards

  • AWS: A5.15 ENiFe-Cl

  • JIS: DFC NiFe

  • DIN: 8573 ENiFe-G2


Typical Chemical Composition (% of Weld Metal)

Component %
C 1.18
Si 0.70
Mn 0.49
Ni 56.80
Fe Balance

Typical Mechanical Properties

Property Value
Tensile Strength 480 N/mm² (70 KSI)
Elongation 18%
Hardness 170–190 HV (85–90 HRB)

Size & Recommended Current Range (AC / DC+)

Diameter (mm) Length (mm) Current (Amp)
2.5 300 50–80
3.2 350 70–110
4.0 350 100–140
5.0 350 130–170

Welding Positions

  • All positions except vertical down.


Usage & Welding Guidelines

  • Clean the surface thoroughly — remove paint, rust, oil, grease, and oxides.

  • For castings with sand inclusions, ensure deep cleaning and preparation.

  • Use NFG cutting electrodes for defect removal and crack preparation.

  • Small castings can be welded without preheat, keeping interpass temperature “hand-hot.”

  • Weld in short 25–50 mm beads with frequent cooling intervals.

  • Always fill the crater at bead ends to prevent cracking.

  • Remove all slag before laying the next bead.

  • Avoid weaving; use straight beads and hammer peen while hot.

  • Large castings: preheat to 100–300°C and cool slowly after welding.


Approvals

  • N/A


Important Note

All data above is presented as typical and should not be considered a guarantee. Actual results depend on welding parameters, base metal condition, joint design, and fabrication methods. Always perform qualification testing before final application.

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