Description
The NC-50 welding electrode is engineered to deliver exceptional performance on cast iron applications where reliability, tensile strength, and weld quality are critical. Manufactured with a high-nickel iron core, NC-50 provides a stable, soft arc that creates uniform, easy-to-control weld beads.
It is specially designed to prevent electrode overheating, reduce cracking risks, and produce weld metal that remains fully machinable — even on challenging repair jobs.
Key Features & Benefits
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Iron-Nickel Alloy Core for high strength & excellent metallurgical compatibility with cast iron.
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Smooth & Stable Arc ensures easy bead placement and minimal spatter.
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Crack-Resistant Weld Deposits ideal for repairing stressed or aged castings.
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Fully Machinable Weld Metal allows precision finishing after welding.
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Overheat-Resistant Electrode Design improves durability during long repair jobs.
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Suitable for All Positions except vertical down.
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Ideal for cast iron to steel joints.
Recommended Applications
Suitable for fabrication and repair of:
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Cast iron housings, engine blocks & pump bodies
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Machinery components & machine frames
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Casting defects & flaws
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Cracks, worn edges, and damaged casting areas
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Thick-section castings
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Joining cast iron to steel components
Specifications
Standards
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AWS: A5.15 ENiFe-Cl
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JIS: DFC NiFe
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DIN: 8573 ENiFe-G2
Typical Chemical Composition (% of Weld Metal)
| Component | % |
|---|---|
| C | 1.18 |
| Si | 0.70 |
| Mn | 0.49 |
| Ni | 56.80 |
| Fe | Balance |
Typical Mechanical Properties
| Property | Value |
|---|---|
| Tensile Strength | 480 N/mm² (70 KSI) |
| Elongation | 18% |
| Hardness | 170–190 HV (85–90 HRB) |
Size & Recommended Current Range (AC / DC+)
| Diameter (mm) | Length (mm) | Current (Amp) |
|---|---|---|
| 2.5 | 300 | 50–80 |
| 3.2 | 350 | 70–110 |
| 4.0 | 350 | 100–140 |
| 5.0 | 350 | 130–170 |
Welding Positions
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All positions except vertical down.
Usage & Welding Guidelines
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Clean the surface thoroughly — remove paint, rust, oil, grease, and oxides.
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For castings with sand inclusions, ensure deep cleaning and preparation.
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Use NFG cutting electrodes for defect removal and crack preparation.
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Small castings can be welded without preheat, keeping interpass temperature “hand-hot.”
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Weld in short 25–50 mm beads with frequent cooling intervals.
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Always fill the crater at bead ends to prevent cracking.
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Remove all slag before laying the next bead.
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Avoid weaving; use straight beads and hammer peen while hot.
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Large castings: preheat to 100–300°C and cool slowly after welding.
Approvals
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N/A
Important Note
All data above is presented as typical and should not be considered a guarantee. Actual results depend on welding parameters, base metal condition, joint design, and fabrication methods. Always perform qualification testing before final application.





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