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Gemini Ni55

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Rated 5 out of 5

Key Features

  • All-position electrode depositing 55% Nickel / 45% Iron (Ni-Fe) weld metal

  • Specially designed for high-strength welding applications

  • Stable arc with clean, smooth bead appearance

  • Weld metal is fully machinable after deposition

  • Excellent for joining and repairing cast iron components


Technical Classification

AWS SFA 5.15 — ENiFe-CI

Compliance & Approvals

  • Thai Industrial Standard (TIS) 49-2528

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Description

Gemini Ni55 — Product Information & Qualifications

Gemini Ni55 is a premium Ni-Fe welding electrode designed for all-position welding of cast iron and cast iron-to-steel joints. It produces a strong, ductile weld deposit with excellent machinability, making it ideal for repair, maintenance, and restoration applications.

The smooth, stable arc and refined bead appearance allow for precise work even on challenging cast iron surfaces, while the 55% Nickel / 45% Iron composition helps reduce cracking and ensures strong metallurgical bonding.

Welding Positions

✔️ Flat (⎺)
✔️ Horizontal (→)
✔️ Vertical (│)
✔️ Overhead (∩)

Mechanical Properties

Property Value
Yield Stress 310 N/mm²
Tensile Strength 450 N/mm²
Elongation (%) 10%
Vickers Hardness (HV30) 190 HV

Chemical Composition (%)

Element %
Carbon 0.90
Nickel 55% (from 55%Ni deposit)
Ferrous (Fe) Balance (45% Fe deposit)

Recommended Current Range (A)

Diameter: 2.6 mm

60–90 A

Diameter: 3.2 mm

80–120 A

Diameter: 4.0 mm

120–150 A

Applications

Ideal for:

  • Repair of cast iron components

  • Welding cast iron to steel

  • Engine blocks

  • Machine bases

  • Gear housings

  • Pump casings

  • Foundry repairs

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