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Cable Conector Male Female

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These Quick-Fitting Welding Cable Connectors (often referred to as Dinse-style connectors) are designed to provide a secure, high-conductivity connection between your welding machine and your cables. They utilize a “twist-lock” mechanism that ensures the connection won’t pull apart during use while maintaining a tight electrical contact to prevent arcing.

Key Features & Functional Design

  • Precision Twist-Lock Mechanism: Features a cam-action design where the male plug is inserted and rotated approximately a quarter turn to lock into the female socket.

  • High-Conductivity Brass: The core components are machined from heavy-duty brass alloy for optimal electrical flow and heat resistance.

  • Heat-Resistant Rubber Housing: Each connector is protected by a flexible, oil-resistant, and flame-retardant rubber sleeve that provides high insulation and a non-slip grip.

  • Universal Euro-Style Compatibility: Designed to fit standard TIG, MIG, and Stick (MMA) welding machines that use European-style output terminals.

  • Color-Coded Options: Typically available in Black (common for ground/negative) and Red (common for torch/positive) for easy polarity identification.

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Description

Detailed Technical Specifications & Size Guide

Selecting the correct connector size is critical because the pin diameter changes between smaller and larger models. Using an incorrect size can lead to loose connections, overheating, and equipment damage.

Model Number Compatible Cable Size (mm2) Male Pin Diameter (Approx.) Maximum Current (Amps) Common Applications
DKJ 10-25 $10\text{–}25 \text{ mm}^2$ $9.0 \text{ mm}$ ($3/8″$) Up to $200\text{A}$ Portable inverter welders, light-duty DIY machines, and hobbyist TIG setups.
DKJ 35-50 $35\text{–}50 \text{ mm}^2$ $12.7 \text{ mm}$ ($1/2″$) Up to $315\text{A}$ Most common size for professional workshops and medium-duty industrial machines.
DKJ 50-70 $50\text{–}70 \text{ mm}^2$ $12.7 \text{ mm}$ ($1/2″$) Up to $400\text{A}$ Heavy-duty industrial welding and high-amperage structural steel work.
DKJ 70-95 $70\text{–}95 \text{ mm}^2$ $12.7 \text{ mm}$ ($1/2″$) Up to $500\text{A}$ Extra heavy-duty power sources, shipyards, and long-distance cable runs.

Assembly Instructions

  1. Strip the Cable: Remove the outer insulation of your welding cable to expose the copper strands.

  2. Insert Housing: Slide the rubber insulating sleeve onto the cable before attaching the brass parts.

  3. Secure Brass Core: Insert the bare copper into the brass connector and tighten the integrated grub screw (or ball-point screw) firmly to ensure a solid mechanical and electrical bond.

  4. Final Seal: Pull the rubber housing back over the brass core until it locks into place, fully insulating the connection.

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